Product Overview
This equipment is used for the visual inspection of automotive / home appliance relays. It integrates optical imaging, intelligent image analysis, and automated control, replacing manual visual inspection and achieving standardized and high-speed inspection. It is a key piece of equipment for improving product quality, reducing overall costs, and building smart factories.
Product Advantages
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- Self-made lighting scheme
- Self-made combined light source lighting scheme.
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- Comprehensive imaging
- 360 ° imaging with no blind spots.
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- Improve production efficiency
- Extremely high testing speed, with a production capacity of 4000 pcs/H.
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- Accurately identify various defects
- The equipment incorporates AI functionality, achieving a defect identification accuracy rate of over 95%.
Equipment Parameters
Parameters
Information and Data
Machine model
VTC-R1200
Work platform size
1205*1105*1760mm
Full machine size
1990*1105*1900mm ( including height of the tri-color lights )
Detection efficiency
0.9pcs/s
Equipment weight
750kg
Applicable products
General-purpose relays, automotive relays, etc.
Operation method
Automatic
Transmission method
Cam mechanism, module, conveyor belt
Lens
Standard industrial lenses with resolutions of over one million pixels
Camera
High-precision industrial cameras ( color / black and white )
Host
Original Advantech / Siemens, i7/8th generation
Monitor
19- inch display touchscreen
Signal output
I/O, Ethernet, etc.
Detection accuracy
0.05mm
Detection software
Standard detection algorithm + AI deep learning
Detecting defects
Adhesive residue on leads, adhesive residue on housings, excessive adhesive on leads, worn ferrule, exposed copper on leads, damaged housings, misaligned leads, incomplete housing molding, lead misalignment, housing reversed, missing leads, exposed copper on adhesive surface, excessive copper at lead root, solder smear on adhesive surface, pitted leads, adhesive peeling, pressure marks on housings, foreign matter on adhesive surface, cracks in housings, etc.
Process Application
Defect Display
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More glue
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Damaged rubber surface
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Glue surface bubbles
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Insufficient glue on the rubber surface
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Dirty rubber surface
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Damaged outer shell
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Foreign body
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Outer casing adhesive
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Poor pre-welding
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Lead adhesive
