Metal button defect detection system

Products
Product Overview
This equipment is used for quality control of the appearance of metal Nova buttons. The equipment performs multi-angle inspection on the coated products, effectively intercepting defects in the process stage, reducing costs and increasing efficiency for enterprises, and producing products of excellent quality.
Product Advantages
  • Effectively intercepting defects at each stage
    The product covers all Nova buttons, effectively blocking various malicious functions.
  • Improve production efficiency
    The production capacity of a single machine is equivalent to the efficiency of 20 employees manually inspecting goods, greatly improving production efficiency.
  • The inspection level is stable
    Automated testing equipment provides stable testing capabilities and standardized inspection criteria, effectively ensuring consistent product quality.
  • Accurately identify various defects
    The equipment incorporates artificial intelligence (AI) functionality, enabling it to accurately identify various defects and precisely control various undesirable products.
Equipment Parameters
Parameters
Information and Data
Maximum supported product size
17.6*5 ( thickness not limited )
Image capture scanning field of view
36*36
Detection time
300ms
Pixel precision
7um
Minimal defect detection
D>0.12mm
Single-chip detection TT
0.4S/pcs
Equipment size
L: 5600mm * W: 1700mm * H: 2100mm, Weight: 3200kg
Cleanliness level
Class 1000 cleanroom for the whole equipment
Applicable products
Nova button products
Testing items
A + surface: Scratches, abrasions, dents / chips, bumps, pitting, dirt / water stains, discoloration, bright spots, peeling, uncoated areas, uneven coating, splaying lines, and overcoating.
Long and short sides: discoloration, bright spots, film peeling, obvious general defects (three types of damage, dirt).
Bottom surface: Over-plating, laser defects.
Process Application
Incoming materials
Material AOI
Cleaning
PVD
PVD Post- AOI
Defect Display
  • Inner tank overflow plating

  • Bottom overflow plating

  • A + scratch

  • Side scratch

  • Dirt on the side

  • Side abrasion

  • A + collapsed edge

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VTC, your intelligent detection expert! Consultation phone number: 400-189-1117